FILTRATION EQUIPMENT

Filter Holder

EQUIPOS DE FILTRACIÓN

Filters

Dry gas treatment

The purpose of the filtration equipment is to control PM (sub-micron particulate matter). This is vitally important in the manufacturing process and to comply with the safety requirements established in the current regulations.

It functions by means of dry treatment, specifically adsorption, associated with deodorisation where the surfaces of our filters have sufficient reactivity efficiency to form chemical bonds with certain reactive gases, the adsorbates.

We have units capable of filtering volatile organic compounds, ammonia and amines, inorganic acids, chlorine, formaldehyde and alcohol.

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Filter Holder

Retain gases or particles preventing these being released into the atmosphere

Filter holders are filtration devices used to retain gases or particles to prevent them being released into the atmosphere. These compact units are inserted into the extraction equipment and can be installed either indoors or outdoors.

The purpose of these devices is to protect people and the environment, and to comply with emissions directives such as those of the EEC. The filter holders are made of RAL-7032 polypropylene (working temperature up to 80ºC) or other plastic materials for special applications, such as PVC or PE.

All our filter holders are equipped with a pre-filter slot (larger particle filter) to extend the life of the filters.

Reference Description L W H Ø No. filters
PFILTROPP PP filter holder 250 m3/h 550 414 414 75 / 90 1×250 ESP
PFILTROPP800 PP filter holder 800 m3/h 600 460 460 160 1×800 ESP
PFILTROPP1700 PP filter holder 1,700 m3/h 935 412 610 250 1×1700
PFILTROPP2800 PP filter holder 2,800 m3/h 950 610 610 315 1×2800
PFILTROPP3400 PP filter holder 3,400 m3/h 1000 710 610 355/ 400 1×3400
PFILTROPP5100 PP filter holder 5,100 m3/h 1100 980 610 450 3×1700
PFILTROPP6800 PP filter holder 6,800 m3/h 1435 1300 610 550 2×3400
PFILTROPP8400 PP filter holder 8,400 m3/h 1510 1590 610 550 3×2800
PFILTROPP10200 PP filter holder 10,200 m3/h 1560 1300 900 650 2×3400 + 2×1700

*Filter holders with different filtration stages available. Including combined filtration (Particulate/Carbon filters)

AP module filter holder

Units with maximum adsorption capacity

The filter holders for AP modules are high performance filtration devices used to retain highly concentrated corrosive gases at high concentrations, to prevent these being released into the atmosphere. These compact units are inserted into the extraction equipment and can be installed either indoors or outdoors.

The purpose of these devices is to protect the environment and to comply with emissions directives such as those of the EEC.

The filter holders are made of RAL-7032 polypropylene (working temperature up to 80ºC) or other plastic materials for special applications, such as PVC or PE.

All our filter holders are equipped with a pre-filter slot (larger particle filter) to extend the life of the filters.

Filters

FILTERS

Pre-Filters

FILTERS

HEPA Filters

FILTERS

Activated carbon filters

FILTERS

AP module activated carbon filters

Pre-Filters

Prevent early clogging of the main filter

Pre-filters are the first stage of gas treatment, because they prevent these early clogging of the main filter. Each filter holder has a special pre-filter.

Cardboard frame

Reference Description Dimensions ∆P Initial (Pa) ∆P Final (Pa)
PREFIL250MPF Synthetic pre-filter G3/4 250 m3/h Cardboard frame 250x250x48 50/125 250
PREFIL800MPF Synthetic pre-filter G3/4 800 m3/h Cardboard frame 340x340x48 50/125 250
PREFIL1700MPF Synthetic pre-filter G3/4 1700 m3/h Cardboard frame 287x592x48 50/125 250
PREFIL2800MPF Synthetic pre-filter G3/4 2800 m3/h Cardboard frame 490x592x48 50/125 250
PREFIL3400MPF Synthetic pre-filter G3/4 3400 m3/h Cardboard frame 592x592x48 50/125 250

Galvanised frame

Reference Description Dimensions ∆P Initial (Pa) ∆P Final (Pa)
PREFILG250MPF Synthetic pre-filter G3/4 250 m3/h Galvanised frame 250x250x48 50/125 250
PREFILG800MPF Synthetic pre-filter G3/4 800 m3/h Galvanised frame 340x340x48 50/125 250
PREFILG1700MPF Synthetic pre-filter G3/4 1700 m3/h Galvanised frame 287x592x48 50/125 250
PREFILG2800MPF Synthetic pre-filter G3/4 2800 m3/h Galvanised frame 490x592x48 50/125 250
PREFILG3400MPF Synthetic pre-filter G3/4 3400 m3/h Galvanised frame 592x592x48 50/125 250

HEPA Filters

Absolute filters for particle retention

Particle filters, also known as HEPA (High Efficiency Particulate Air) filters work by capturing solid particles in a mesh of randomly arranged fibres. This mesh is made of glass fibre with a diameter of 0.5 μm. The most important factors to consider in a HEPA filter are the diameter of the fibres, the thickness of the filter and the speed of the particles.

The particles stick to the fibres through one of the following mechanisms:

  1. Interception: Where particles in an air stream brush against a fibre and stick to it.
  2. Impact: Where large particles are not able to avoid the fibres while in the air stream and are forced to impact directly with one of them. This effect increases with decreased separation between the fibres and increased airflow velocity.
  3. Diffusion: Smaller particles, especially those smaller than 0.1 µm, collide with gas molecules. This impedes and slows down their passage through the filter. This behaviour is similar to Brownian motion and increases the probability of a particle being caught by one of the two previous mechanisms. It is the most prevalent when the air flow is slow.

Absolute filters with a polyhedral structure and a polystyrene frame. Continuous elastomer seal.
Classes from E10 to H13.  MPPS efficiency 85% to 99.95%.

Reference Description Dimensions ∆P Initial (Pa) ∆P Final (Pa)
PREFILG250MPF Lamair 250x250x48 99.9995% MPPS P H14 250x250x48 130 400
PREFILG800MPF Lamair 340x340x48 99.9995% MPPS P H14 340x340x48 130 400
PREFILG1700MPF Poliair 592x592x292 99.95% MPPS 4V H13 592x287x292 280 450
PREFILG2800MPF Poliair 592x592x292 99.95% MPPS 4V H13 592x490x292 280 450
PREFILG3400MPF Poliair 592x592x292 99.95% MPPS 4V H13 592x592x292 280 450

Activated carbon filters

High efficiency filtration and chemisorption

Activated carbon has a hexagonal crystalline structure, it is extremely porous and can reach surface areas in the order of 500 to 1500 square metres per gram of carbon. This surface area varies depending on the raw materials and the activation process.

To understand how activated carbon works, we must first analyse the process of adsorption, a phenomenon by which atoms on the surface of a solid attract and retain molecules of other compounds through Van der Waals forces. As this phenomenon occurs on the surface, the more surface area available, the better the adsorbency.

There are two types of adsorption phenomena:

  • Physisorption: This is the most typical for activated carbon: this type of adsorption involves no electron exchange between the adsorbent and the adsorbate, making the process reversible.
  • Chemisorption: This is less frequent: this type of adsorption is usually irreversible as modifications occur in the chemical structures of the adsorbate and the adsorbent.

With injected polystyrene structure.
Maximum temperature: 55º C
Maximum relative humidity: 60 %
Initial pressure loss at maximum flow rate: 120 Pa
Speed of passage: 0,5 m/s

8 distinct adsorbents are available for retaining different types of compounds.

T2 – Volatile Organic Compounds

Reference Description Dimensions
(mm)
Design flow
(m³/h)
Maximum flow
(m³/h)
FCA0250T2 Activated carbon filter 250, VOCs 250x250x50 110 180
FCA0800T2 Activated carbon filter 800, VOCs 340x340x50 210 400
FCA1700T2 Activated carbon filter 1700, VOCs 287x592x292 1250 1700
FCA2800T2 Activated carbon filter 2800, VOCs 490x592x292 2000 2800
FCA3400T2 Activated carbon filter 3400, VOCs 592x592x292 2500 3400

T4 – Ammonia and Amines

Reference Description Dimensions
(mm)
Design flow
(m³/h)
Maximum flow
(m³/h)
FCA0250T4 Activated carbon filter 250, Ammonia / Amines 250x250x50 110 180
FCA0800T4 Activated carbon filter 800, Ammonia / Amines 340x340x50 210 400
FCA1700T4 Activated carbon filter 1700, Ammonia / Amines 287x592x292 1250 1700
FCA2800T4 Activated carbon filter 2800, Ammonia / Amines 490x592x292 2000 2800
FCA3400T4 Activated carbon filter 3400, Ammonia / Amines 592x592x292 2500 3400

T5 – Inorganic Acids

Reference Description Dimensions
(mm)
Design flow
(m³/h)
Maximum flow
(m³/h)
FCA0250T5 Activated carbon filter 250, Inorganic Acids 250x250x50 110 180
FCA0800T5 Activated carbon filter 800, Inorganic Acids 340x340x50 210 400
FCA1700T5 Activated carbon filter 1700, Inorganic Acids 287x592x292 1250 1700
FCA2800T5 Activated carbon filter 2800, Inorganic Acids 490x592x292 2000 2800
FCA3400T5 Activated carbon filter 3400, Inorganic Acids 592x592x292 2500 3400

T6 – Chlorine

Reference Description Dimensions
(mm)
Design flow
(m³/h)
Maximum flow
(m³/h)
FCA0250T6 Activated carbon filter 250, Chlorine 250x250x50 110 180
FCA0800T6 Activated carbon filter 800, Chlorine 340x340x50 210 400
FCA1700T6 Activated carbon filter 1700, Chlorine 287x592x292 1250 1700
FCA2800T6 Activated carbon filter 2800, Chlorine 490x592x292 2000 2800
FCA3400T6 Activated carbon filter 3400, Chlorine 592x592x292 2500 3400

T7 – Formol and Formaldehyde

Reference Description Dimensions
(mm)
Design flow
(m³/h)
Maximum flow
(m³/h)
FCA0250T7 Activated carbon filter 250, Formaldehyde 250x250x50 110 180
FCA0800T7 Activated carbon filter 800, Formaldehyde 340x340x50 210 400
FCA1700T7 Activated carbon filter 1700, Formaldehyde 287x592x292 1250 1700
FCA2800T7 Activated carbon filter 2800, Formaldehyde 490x592x292 2000 2800
FCA3400T7 Activated carbon filter 3400, Formaldehyde 592x592x292 2500 3400

T8 – Odours and Alcohols

Reference Description Dimensions
(mm)
Design flow
(m³/h)
Maximum flow
(m³/h)
FCA0250T8 Activated carbon filter 250, Odours and Alcohols 250x250x50 110 180
FCA0800T8 Activated carbon filter 800, Odours and Alcohols 340x340x50 210 400
FCA1700T8 Activated carbon filter 1700, Odours and Alcohols 287x592x292 1250 1700
FCA2800T8 Activated carbon filter 2800, Odours and Alcohols 490x592x292 2000 2800
FCA3400T8 Activated carbon filter 3400, Odours and Alcohols 592x592x292 2500 3400

Other options available:

T9 – Radioactive Isotopes
T10 – Mercury Vapours

For other types of compounds please fill in the emissions treatment form.

AP module activated carbon filters

Reusable filters with high adsorption capacity

AP modules are V-shaped plastic cassettes made of granular activated carbon. These filters are reusable thanks to a removable cover on the side, which means that the carbon can be replaced and the cassette can be reused. This type of chemical filter is characterised by a higher absorption capacity than other disposable filters. 76mm carbon bed in the passage section.

Complete AP-12 modules

Reference Description Dimensions
FCAAP1215 Cassettes AP12 ALPHASORB 15 299x295x299
FCAAP128 Cassettes AP12 ALPHASORB 8 299x295x299
FCAAP128A Cassettes AP12 ALPHABLEND 8A 299x295x299

Granular activated carbon for refilling the AP modules.

Reference Description Weight
CAALPHA15 Sack of Carbon ALPHASORB 15 22.7 Kg
CAALPHA8 Sack of Carbon ALPHASORB 8 22.7 Kg
CAALPHA8A Sack of Carbon ALPHABLEND 8A 18.5 Kg

Alphasorb 15 → Caustic-impregnated activated alumina spheres for removing hydrogen sulphide (H2S), sulphur dioxide (SO2), chlorine gas (Cl2) and acidic gases in general.
Alphasorb 8 → Potassium permanganate-impregnated activated alumina spheres for removing formaldehyde, ethylene and oxidisable gases.
Alphablend 8A → Mixture of virgin activated carbon and potassium permanganate-impregnated activated alumina spheres, highly effective for a large number of gases and odours.

NOTE: Two cassettes contain approximately 2Kg of carbon.